BCN3D - Industrial 3D Printer - Omega I60

The BCN3D Omega I60 revolutionizes additive manufacturing in corporate and industrial settings. This professional high-speed 3D printer has been designed from the ground up to meet the most stringent demands of production plants. It enables the large-scale manufacturing of jigs, forming dies, functional prototypes, and end-use parts with impeccable dimensional accuracy, drastically reducing delivery times and operational costs.

Equipped with BCN3D's iconic IDEX independent dual extrusion technology, the Omega I60 doubles your business's productivity through mirror and duplication printing modes. Its generous 60-liter build volume allows for the creation of large-format components without needing to segment designs. Furthermore, its active heated chamber maintains a homogeneous and controlled temperature of up to 70 °C, eliminating issues of thermal warping or cracking in advanced technical and engineering filaments such as ASA, ABS, Nylon (PA), and carbon fiber-reinforced polymers.

Speed is another of its major pillars. Thanks to optimized HAQ-XY kinematics and integrated accelerometers, the machine achieves printing speeds of up to 300 mm/s with astonishing stability. Forget about interruptions: the revolutionary Material Management Module (MOS) autonomously controls humidity below 10% RH and automatically loads or changes filament if a spool runs out mid-job. The BCN3D Omega I60 is the ultimate manufacturing tool for companies seeking automation, repeatability, and maximum mechanical performance in every part.

Key Features

• Doubled productivity with IDEX system: Two independent printheads working simultaneously. Print twice as many parts in the same amount of time using mirror and duplication modes, or combine technical filaments with soluble support material without risk of cross-contamination.

• Large 60-liter format: A massive print area of 450 x 300 x 450 mm designed to produce robust large-scale industrial parts or short runs of components in a single batch.

• Active heated chamber up to 70 °C: Rigorous thermal control within the printing environment. Ensures perfect adhesion between layers, excellent dimensional stability, and optimal mechanical properties in demanding engineering plastics.

• Smart Material Management Module (MOS): Sealed space that keeps filaments below 10% RH and constant heat. It features an automated system that pre-loads material and automatically changes spools when it detects that the filament has run out.

• Professional Bondtech Direct Drive Extrusion: Incorporates 1.75 mm Bondtech LGX Pro direct extruders and custom E3D Revo hotends. This ensures maximum precision filament thrust and a fast, tool-free nozzle changing system.

• Ready for high speed: Optimized performance up to 300 mm/s and accelerations of 10 m/s². The 32-bit electronics along with acceleration sensors compensate for mechanical vibrations to maintain maximum surface quality.

• Assisted XYZ autocalibration: Forget error-prone manual adjustments. Surface mesh mapping, automatic extruder offset calibration, and Z-axis positioning are intelligently executed to ensure a perfect first layer.

Technical Specifications

Box Contents

• BCN3D Omega I60 Industrial 3D Printer

• Integrated Material Management Module (MOS)

• Built-in Uninterruptible Power Supply (UPS Online 1kVA)

• Removable flexible print surface

• Two Omega 0.4 HR Hotend tips (installed)

• Basic maintenance tool kit

• Compatible regional power cable

• USB flash drive with test files

• Instruction manual and quick start guide

Product Advantages

• Profitability and fast amortization: Unlike traditional single-head printers, IDEX technology genuinely doubles the factory's production rate without doubling the occupied space or energy cost.

• Impeccable processing of industrial materials: The combination of the 70 °C active chamber and ultra-dry MOS storage completely eliminates layer delamination, internal material moisture, and structural deformations in technical plastics such as carbon fiber nylon or ASA.

• Uninterrupted autonomous production: The machine intelligently manages filament spools. If material runs out during an overnight or weekend print cycle, the system automatically switches to the next available spool without stopping the job or ruining the part.

• Low-torsion HAQ-XY kinematics: Its redesigned mechanical structure drastically reduces torsional moment on the X-axis during fast movements, offering much higher precision and repeatability than conventional Cartesian motion systems.

Ideal for

• Factory jigs and fixtures: Designed for manufacturing engineers who need to produce high-strength geometric assembly tools, drilling guides, or custom robotic grippers.

• Large-scale functional prototyping: Ideal for R&D departments developing full-size housings, complex ducts, or automotive parts that require fit validation and testing under severe mechanical conditions.

• Metal part replacement: Perfect for companies looking to replace aluminum or steel components with advanced technical plastics such as carbon fiber-filled filaments (Tooling CF), reducing assembly weight and minimizing CNC machining costs.

• Short-run production: Aimed at additive manufacturing centers and workshops that need to produce small batches of customized end-use products with immediate delivery times.

FAQ

What advantages does IDEX technology offer compared to conventional dual extruder systems? Unlike dual printheads combined on a single carriage, the IDEX system has two mechanically independent printheads. This allows for mirror and duplication modes to print two parts simultaneously, doubling company production. It also completely prevents inactive filament dripping onto the part being built, eliminating aesthetic defects and cross-contamination of materials.

What is the purpose of an actively heated print chamber at 70 °C? Engineering-grade polymers tend to contract sharply when cooled quickly, leading to internal stresses, layer delamination, and warping in the bottom corners. The Omega I60's heated chamber maintains a homogeneous thermal atmosphere that relaxes the plastic during the process, ensuring maximum layer adhesion and high geometric fidelity in voluminous components.

How does the Material Management Module (MOS) work and what benefits does it offer? The MOS is a sealed internal compartment that protects filaments from ambient air. It applies heat and maintains relative humidity below 10% RH to prevent hygroscopic materials like Nylon from absorbing water and degrading print quality. Additionally, it features an intelligent automated loading system that seamlessly switches to the secondary spool if the primary one runs out, ensuring continuous 24/7 operation.

What types of technical filaments can the BCN3D Omega I60 print? Thanks to its Bondtech direct-drive extruders, hotends reaching 300 °C, and 70 °C chamber, it reliably processes filaments such as UV-resistant ASA, ABS, wear-resistant Nylon (PA), advanced carbon fiber-reinforced composites (Tooling CF), and advanced soluble support materials.

Does the machine include any power outage protection system? Yes, the BCN3D Omega I60 comes standard with an integrated electrical protection solution via a 1kVA Online UPS (Uninterruptible Power Supply). This protects the electronics from surges and voltage drops and provides the necessary autonomy to safely pause printing during a prolonged power outage, protecting both the integrity of the machine and the manufactured part.